HOW TO INTEGRATE YOUR MACHINES INTO THE CONNECTED FACTORY QUICKLY AND FLEXIBLY?

 INTEGRATE YOUR MACHINES INTO THE CONNECTED FACTORY QUICKLY AND FLEXIBLY

 

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In addition, there is no loss of energy in the control cabinet . In conventional drive systems, heat dissipation can lead to high temperatures in the control cabinet and require a cooling system. With drive technology without a control cabinet, cooling equipment is often unnecessary. This removes the energy consumption associated with cooling and further improves energy efficiency.

In addition, the power supply module, designed for a voltage range of 380 V to 500 V , can be used worldwide. It produces a regulated DC bus voltage for each drive. Whatever the mains voltage, the machine supplied will have the same performance. Thanks to this regulation, the module is resistant to variations in mains voltage.

However, active regulation of the power module has other advantages. System disturbances are kept to a minimum, making other measures unnecessary. The integrated regulation of the reactive current compensates for the internal needs, but also the consumption of other inductive or capacitive actors. The losses caused by the reactive current are thus completely eliminated. Thanks to this intelligent regulation, the Smart Energy Mode system makes optimal use of the energy stored in the DC bus. In addition to limiting power peaks, it reduces average energy consumption. In practice, power peaks can be lowered by 60% and average power by 30%. Since all AC power components are designed for medium power, it may be possible to downsize under certain circumstances.

 

Netowrking in drives

All concepts of the Industry 4.0  require decentralized intelligence and strong connectivity automation components. The future solutions of the Connected Automation portfolio support all standard Ethernet-based real-time protocols and are open to communication with higher IT levels.

In the future, it will be increasingly important that solutions can connect vertically to the company's IT system, in order to put Industry 4.0 into practice. The aim is to access the training directly by means of the IT functions. Servo drives have decentralized intelligence and perform their tasks autonomously , based on specifications issued by higher levels. Their multi-Ethernet interface already supports horizontal and vertical connection and allows full data exchange.

Read also:  Understand everything about Industry 4.0

In addition to all the possibilities of automation based on programmable industrial controllers (PLCs) in accordance with IEC 61131-3 and PLC Open standards, as well as on OPC UA technology, Rexroth is the leading manufacturer of drives and controls with create a bridge between drive technology and the IT world, through its Connected Automation portfolio . The Open Core Interface for Drives interface technology  integrated in Open Core Engineering allows direct access to all drive parameters using high level language applications on external devices such as PCs. Instead of independent API programming , for example, it is enough to write macros in a standard spreadsheet to directly retrieve and evaluate the data of a workout , for example, the energy consumption. Using internally programmed applications for popular smartphones and tablets, machine builders are already making commissioning, parameterization and diagnostics of intelligent and decentralized drives from Rexroth easy.

In short: cabinetless drive technology is the technology of the future

Cabinetless drive technology meets many needs, for which machine builders and end users have had to compromise until now. Now it is possible to use more servo drives without reducing the production area due to enlarged control cabinets. The opportunities offered by full modularization reduce the labor and costs incurred by the subsequent expansion of existing production lines. Compliance with safety standards at the individual drive level, combined with an intelligent solution for easy switching between safety zones, improves machine uptime.The simple exchange of energy within the drive system reduces the average electricity consumption and limits power peaks. With the multi-Ethernet interface and its own intelligence, Rexroth's cabinetless drive technology can also be incorporated into future Industry 4.0 environments.

 

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